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Élaboration d'une céramique dentaire par stéréolithographie

Abstract : Stereolithography is a layer-by layer additive manufacturing method. It allows to reduce the strains that occur with milling methods. Its use for clinical purposes needs to follow dental material standards. The impact of slurry composition and the influence of layer orientation on mechanical and physical properties have been studied. This work permitted to develop and optimize a stereolithographic manufacturing process with digital light processing with no blade in order to obtain suitable physical and mechanical properties of alumina ceramics for dental applications. The slurries could be processed by stereolithography when their viscosity was below 138 mPa.s. Viscosity values beyond 151 mPa.s caused deformations in the printed layers. High dry matter content increased the viscosity and the minimal time needed to relax the slurries before photopolymerization. Reduction of the organic phase reduced the formation of defects and thus increased mechanical strength of the ceramics. The compromise between a high dry matter content and low viscosity that is compatible with stereolithography manufacturing was found for 80% dry matter content slurries having large particle size. The great layer surfaces increased the period needed to relax the slurries between two polymerizations, and the risk of defects to appear. This can reduce mechanical strength of the ceramics. To avoid this drawback, the maximal surface of the printed layers should be limited. In addition, microstructural analysis showed a texturation of pure densified alumina. In fact, the main axis of large particles followed the orientation of the printed layers. This led to anisotropic mechanical properties. Moreover, an orientation of these particles perpendicular to the load increased fracture toughness (measured by flexural strength) of the ceramics compared to those of ceramics presenting particles oriented parallel to the load. Finally, compared finite element analysis of a bridge framework showed similar strain repartition between stereolithographic and subtractive methods. In conclusion, stereolithography with no blade of dental ceramics need to orientate the models in order to present the smallest layer surfaces. If the axis of the large particles is the same as the printing axis, these particles must be oriented in order to be perpendicular to masticatory forces. More studies are required to evaluate the marginal gap between prosthetic frameworks and dental crown preparations to allow clinical use.
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Submitted on : Tuesday, October 5, 2021 - 2:47:32 PM
Last modification on : Friday, January 21, 2022 - 3:26:38 AM

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  • HAL Id : tel-03366023, version 1


Marion Dehurtevent. Élaboration d'une céramique dentaire par stéréolithographie. Matière Condensée [cond-mat]. Université de Valenciennes et du Hainaut-Cambrésis, 2017. Français. ⟨NNT : 2017VALE0036⟩. ⟨tel-03366023⟩



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